Lead Recycling Plants

Product Details:

We are the most prominent turnkey suppliers of complete Battery Recycling Plant in the region machinery of Secondary Lead Battery Recycling which includes.

Features:-

• Easy installation
• Commercial production

Product Details:

• Battery Cutting Machine
• Rotary Furnace Shell Driving System
• Air Pollution Control System
• Fugitive Emission Control System
• Lead Refining Kettle
• Ingot Casting Machine
• Heating Pumping Unit

Additional Information:

• Delivery Time: 120 days
• Packaging Details: Export Worthy Packaging

Product Details:

Leveraging on our wide industry experience, we are indulged in manufacturing the wide collection of Battery Cutting Machine. These cutting machines are perfect for making the lead-acid batteries. In compliance with the industrial standards, these machines are designed by making use of quality tested MS and advanced technology. Available in various capacities, these Battery Cutting Machines are duly examined to ensure their flawlessness.

Features:

• Corrosion & abrasion resistance
• High cutting capacity
• Safe operation

Product Details:

A Lead Recycling Air Pollution Control Device is a basic coke-fired furnace for secondary re-cycling, which is being used from decades worldwide due to low capital and recurring cost, easy to install and operate. It produces low antimony lead (soft lead ) at low temperature. Mini Blast Furnace is brick lined structure with firebrick oven. Raw material along with fuel (coke) is fed into furnace manually and the air is supplied by the F.D. Fan. The temperature of the furnace is achieved at the desired level, after specific time molten metal starts flowing in the pit. After that slag is separated and molten metal is poured into molds for the final shape of the product. This process is continued up to the desired time. Whatever the flue gases generated during the operation are sucked through the metallic hood and flow to air pollution control device for treatment. The flue gases which are toxic in nature and need appropriate and adequate air pollution control system for their treatment.

Product Details:

Used Lead Acid Batteries (ULAB) are one of the biggest source of Lead in the world.We at EROS, provide solutions in the form of complete Lead Recycling Plant for extraction of this Lead in usable form.These Lead Recycling Plant are also known in the trade as Used Lead acid battery recycling plants or battery scrap recycling Plants. Lead recycling parts consist if many parts(or steps),viz.

Product Details:-

• Battery draining: In case of recycling of batteries filled with acid, we provide Battery Punching Draining Machines.
• Acid Neutralizing For drained acid as well as battery case washing effluent: we provide Acid Neutralization System or Effluent treatment Plants.
• Battery Breaking Depending upon the scale of operations, we provide Battery Breaking Segregation Systems and Battery Cutting Machines. Former for bigger scale units and the latter for smaller ones.
• Smelting: We provide Coal Fired Mini Furnaces and Rotary Furnaces for clients for recycling of Lead Bearing waste to Lead.
• Air Pollution Control Since,smelting of Lead is very hazardous due to toxic nature of Lead, we provide complete Air Pollution Control Systems compatible with type and size of furnaces being used.
• Remelting Refining: We provide Remelting/Refining pots for improving upon the quality of Lead obtained from Smelting Furnaces.
• Fugitive Emissions: We provide Fugitive Emissions Control Systems (also called Secondary Air Pollution Control Systems) compatible with Rotary Furnaces and Refining Pots to control any fugitive emission from these.
• Ingot Casting: We provide Jumbo Ingots, Ingot Moulds as well as Semi Automatic Ingot Casting Machines to deal with Liquid Metal handling requirements of clients.
• Chain- Heavy duty industrial chainMold-Heat resistant CI

Additional Information:

• Delivery Time: 45-60 Days

Product Details:

Battery Manufacturing consists of many processes like Paste Mixing, Grid Casting, Pasting Curing, enveloping, welding, formation etc. These processes lead to the release of small quantities of Lead particles or gases into the air. These emissions, though not huge, needs to be captured and treated before release. This is required not only to meet environmental standards for Air Quality as well as occupational health and safety standards. We provide suitable Air Pollution Control Systems for different processes employed in a Battery Manufacturing Plant. It may be a corrosive fumes emissions for which we offer FRP or SS-304 based Scrubber systems or heavy particulate pollution for which Dry Bag Filter based units are suggested. These are individually designed and professionally executed so as to maintain the workplace atmosphere at its productive best, always.

Product Details:

We are the leading suppliers of complete Lead Smelting Plant in the region. We provide all solutions related to Lead Smelting/Recycling under one roof and in an integrated manner. We understand the finer points related to production and operations and provide comprehensive and well-rounded solutions including supply of Plant and Machinery, their installation, services for commissioning of the unit and support for commercial production.

Additional Information:

• Pay Mode Terms: T/T (Bank Transfer)
• Port of Dispatch: Mundra
• Delivery Time: 90 Days
• Packaging Details: Export Worthy Packaging

Product Details:

We provide complete range of machinery to set up a Lead Acid Battery Recycling Plant. Our range of machinery can be divided into following categories and includes.

Constituent Segregation:

• Battery Breaking & Separation Units
• Battery Cutting Machines, with or without Terminal
• Removers, Lock Cutters, Box Crushers, Acid Drainers.
• Smelting: Rotary Furnace with Complete Air Pollution Control Systems including Fugitive Emissions Control Systems
• Coal Fired Mini Furnaces with Complete Air Pollution Control Systems
• Refining: Re-melting / Refining / Alloying Kettles with or without Fugitive Emissions Control Systems
• Ingot Casting Machines Accessories & Other Products: Jumbo Ingot Moulds
• Ball Mills with Collection Systems and Ball Making Machines We provide services for setting up complete Lead Recycling & Smelting Units as per the requirement of clients for specific production capacities in mind. We not only guide the clients in selection of suitable technologies as well as capacity of individual machines/ equipment, but also the layout of their units and every minute details so that the client does not have to settle for anything but the best.

Additional Information:

• Delivery Time: 90-120 Days
• Packaging Details: Export Worthy Packaging

Product Details:

Ingot Casting Machine is basically a material handling device and as the name suggests, makes the process of making ingots mechanical and automated. An Ingot Casting Machine adds value to operations by saving time, labor and promoting standardization. It is used with Re-melting Pots, with or without Lead Pumps, to obtain standard Lead Ingots within the short span of time, neatly and without direct human intervention. Needless to say that an Ingot Casting Machine is not only required but a must-to-have device for any progressive unit.

Product Details:

• Material to be cast-Aluminum and its alloy
• Mold lubrication-Shall be provided
• Mold cooling-9 rows each in outer and inner side of the mold. Each nozzle has individual valve
• Mold and distributor- Pre heating arrangement shall be provided
• Knock out hammer- Two no knock out hammer shall be provided
• Mold attachment-By bolting in to conveyor chainLength of the machine-12 meter approx
• Width of the machine- 1.5 meter approx
• Height of the machine at pouring-1.2 meter
• Gear box-One no worm and wheel type gear box and one no inline helical gear box

Product Details:

We are a well-known organization that is engaged in manufacturing superior quality Lead Recycling Mini Blast Furnace. It is also known as mandir Bhatti or shahi Bhatti. Our range consists of a brick-lined structure with firebrick oven in the midst and a metal exo-skeletal structure outside. We offer these Mini Blast Furnaces for Lead Recycling in various specifications at reasonable rates.

Features:

• Low project capital cost
• Low energy cost
• Easy to install

Other Details:

• Low project capital cost
• Low energy cost
• Easy to install
• Easy to operate and maintain

Description of Mini Blast Furnace:

• The furnace itself is a modified blast furnace which consists of brick lined structure with fire brick oven in the midst and a metal exo-skeletal structure out side

Product Details:

Being one of the leading suppliers of plant and machinery to Lead Processing sector, we provide complete Lead Refining Plant including Refining Pots, Ingot Casting Machines, Lead Pumps, Stirrers and Mixers, Burners, Air Pollution Control Systems etc.

Main Features:

• Heavy Duty Design
• Performance Assurance
• Good Material of Construction
• Good Product Quality
• Long Life

Product Details:

The Melting Pot (or Refining Pot or Alloying Pot, as it is variously called), is a mechanical mixing device with a pot and a heating arrangement. The inner pot is made of heavy MS plate with dish end bottom. It is placed within a jacket of refractory bricks, which in turn, are protected by an outer cover of MS plate with reinforcements. The pot is covered at the top with opening for feeding lead ingots and is provided with an electro-mechanical mixer. At the bottom, a heating source, usually an oil fired burner, is provided to heat the pot and to melt the lead. Once lead melts, impurities are skimmed and removed and any consumables required are added. Lead is then drained from the pot through an outlet pipe and valve. The capacity of such pots depends upon the requirements of particular units. Higher capacity pots are also manufactured as required by any particular establishment.

Melting Processes have been grouped as:-

• Re-Melting Process
• Refining Process
• Alloying Process

Melting processes lead to the generation of air pollution in the following stages:

• Initial heating and melting generates fumes
• Drossing with sulfur, wooden powder and coke breeze generates a lot of smoke and dust particles
• Further heating for Refining and Alloying with different chemicals generates fumes and dust particles.
• Hence, to meet various goals of maintaining employees' health, factory environments as well as regulatory requirements, it becomes imperative to get high-end Air Pollution Control Systems to be installed with the Melting Pots.

Product Details:

Being one of the leading suppliers of plant and machinery to Lead Alloying Plant, we provide complete Lead Alloying Plants including Refining Pots, Ingot Casting Machines, Lead Pumps, Stirrers and Mixers, Burners, Air Pollution Control Systems etc.

Main Features:

• Heavy Duty Design
• Performance Assurance
• Good Material of Construction
• Aesthetic Looks
• Long Life

Product Details:

We provide Lead Oxide Plant as per capacity required by customers.

Features:

• Robust Duty Design
• Efficient Performance
• Heavy Duty Material of Construction
• Aesthetic Appearance
• Long Service Life
• Good Product Quality

Product Details:

Lead Recycling Parts consist of many parts (or steps), viz.:

• Battery Draining: In case of recycling batteries filled with acid, we provide Battery Punching Draining Machines.
• Acid Neutralizing: For drained acid as well as battery case washing effluent we provide Acid Neutralization System or Effluent Treatment Plants.
• Battery Breaking: Depending upon the scale of operations, we provide Battery Breaking Segregation Systems and Battery Cutting Machines. Former for bigger scale units and the latter for smaller ones.
• Smelting: We provide Coal Fired Mini Furnaces and Rotary Furnaces for clients for recycling of Lead Bearing waste to Lead.
• Air Pollution Control: Since smelting of Lead is very hazardous due to the toxic nature of Lead, we provide complete Air Pollution Control Systems compatible with type and size of Furnaces being used.
• Remelting Refining: We provide Remelting/ Refining Pots for improving upon the quality of Lead obtained from Smelting Furnaces.
• Fugitive Emissions: We provide Fugitive Emissions Control Systems (also called Secondary Air Pollution Control Systems) compatible with Rotary Furnaces and Refining Pots to control any fugitive emissions from these.
• Ingot Casting: We provide Jumbo Ingots, Ingot Moulds as well as Semi-Automatic Ingot Casting Machines to deal with Liquid Metal handling requirements of clients.

Additional Information:

• Delivery Time: 90-120 Days
• Packaging Details: Export Worthy Packaging

Product Details:

We are a renowned organization that is involved in manufacturingUsed Lead Acid Battery Recycling Rotary Furnaces. It is very flexible and universal equipment used for recycling many non-ferrous metals. Offered range generates high pollution both as flue gases & fugitive emissions. Moreover, we offer these furnaces in various specifications at nominal rates.

Features:

• Equipment scalable for installing higher capacities.
• Recovers all lead in one production cycle.
• Can be fired with various fuels.

Product Details:

We are a renowned organization that is involved in manufacturing Metal Melting Rotary Furnaces. It is very flexible and universal equipment used for recycling many non-ferrous metals. Offered range generates high pollution both as flue gases fugitive emissions. Moreover, we offer these Rotary Furnaces in various specifications at nominal rates.

Features:

• Equipment scalable for installing higher capacities
• Recovers all lead in one production cycle
• Can be fired with various fuels

A lead production system based on this technology has certain distinct characteristics such as:

• Equipment scalable for installing higher capacities
• Recovers all lead in one production cycle
• Plates powder from scrap battery as well as slag from Mini Blast Furnace can be used as raw material
• Requires addition of certain consumables
• Can be fired with various fuels
• Generates high Pollution both as Flue Gases Fugitive Emissions

Product Details:

It is an integrative equipment for lead-acid batteries grinding and metal and non-metal separation. At first, batteries are grinding and collect acid water by an automatic machine. Then scrap batteries go to grinding and separation equipment. Finally, metal and plastic can be obtained. This equipment has been combined the most advanced grinding and separation techniques in the world and adopted unique process technique. It works in an enclosed environment and no wastewater and poisonous gas give off during production.

Environmental Protection Standards:

• Emitted exhaust gas consists with the secondary standard of “Emission Standard of Air Pollutant” (GB16297-1996)
• The equipment uses negative pressure transportation, no dust in the operating environment. Slight dust leak in the outlet can be manually controlled.

Characteristics and Benefits:-

• The coarse crush can grind batteries and collect acid water
• National Environment Protection Standard achieved. No dust leak and no secondary pollution such as wastewater and exhaust gas.
• Low energy consumption but high production.
• High metal recovery rate which reaches 96%-98%. Metal content in non-metal powder is less than 1%.

The acid water disposal (reference):

• Regulating tank, mainly used for adjusting the water quality and making the waste lead dust and sediment, can be effective precipitation and collection. Regulating tank need install level controller and pump.
• pH regulation and reaction pool: intermittent reactor operation and regulation of pH. Acid water will flow into the reaction tank by a pump. To control the water level, the lye pump starts running at the same time. pH-regulated by pH automatic control instrument control.
• Coagulation, and sedimentation: coagulation and sedimentation are together. Concrete is from lifting pipeline to concrete tank, the pump will draw the water into the concrete groove from reaction pool, flocculant use PAC, coagulant using PAM
• Adsorption, this project uses activated carbon adsorption to treat the lead water once again and the removal of tail water with floats.
• The tailwater system, the clean water tank, water level controller and pump, can reuse water in workroom and discharge.

Product Details:

Major Components of Used Lead Acid Battery Recycling Plant Refining Pot.

The plant will be divided into:

• Barton Plant
• Red Lead Plant with Air Pollution Control Unit
• Pulverization Unit
• Accessories
• Full plant's Air Pollution Control Unit

Further will be sub-divided as:

• Barton Plant
• Melting Pot
• Reaction Pot
• Automatic Collection Unit (consisting Cyclone, Bag house, Rotary Valves, ID fan)
• Material Handling (Screw Conveyor, Bucket Elevator).
• Storage Silo

Lead Acid Battery Recycling Plant:

• Furnace with stirring Unit
• Material Handling (Screw Conveyor, Bucket Elevator)
• Air Pollution Control Unit (consisting Cyclone, Bag house, Rotary Valves, ID fan etc.)

Pulverization Unit:

• Pulverizer
• Automatic Collection Unit (consisting Cyclone, Bag house, Rotary Valves, ID fan etc.)

Accessories:

• Electrical Control Panel
• Automatic Burners
• Air Compressor
• Oil Storage Tank
• Packing Tray

Full Plant's Air Pollution Control Unit

• Ducting
• Stack

Additional Information:

• Delivery Time: 90 Days

Product Details:

We have gained expertise in manufacturing high-quality Ingot and Jumbo Ingot Mould. Offered products are collection trolleys used for collecting molten lead from rotary furnaces. These products can be of varying capacities, ranging from three hundred kilograms to eight hundred kilograms. Offered molds have trolley type structure with two unidirectional wheels at the back and one free spin wheel at the front, and it is provided with a handle to pull it.

Features:

• High material strength
• Fine finish
• Rust proof

Product Details:

We at Eros, provide Lead Acid Battery Smelting Mini Blast Furnaces. This is the most suitable option for Lead Acid Battery Recycling.

Features:

• Low project capital cost
• Low energy cost
• Easy to install
• Easy to operate and maintain

Product Details:

Features:

• Industrial approved design
• High operational fluency
• Easy to operate

Other Details:

• Molds are fitted on an end-less conveyor chain
• 60 to 150 numbers of molds are fitted in line
• The feeding bowl feeds two molds at a time while the conveyor belt is moving
• The machine is equipped
• The drive to the machine is through double stage reduction gear box
• RPM of the conveyor is 3(max)
• To cool the molds even in running condition, nine rows of inner and outer spray are provided
• A knock out hammer is provided to release the ingot from the mold

Product Details:

• Mold lubrication-Shall be provided
• Mold cooling-9 rows each in outer and inner side of the mold.
• Mold and distributor- Pre heating arrangement shall be provided
• Knock out hammer- Two no knock out hammer shall be provided
• Mold attachment-By bolting in to conveyor chain
• Gear box-One no worm and wheel type gear box and one no inline helical gear box
• Chain- Heavy duty industrial chain
• Mold-Heat resistant CI

Product Details:

Fugitive Emission Control System are used where either some point sources of Air Pollution remain after installation of Primary Air Pollution Control System or the Air Pollution generated is not substantial in nature or quantity, nevertheless has to be controlled. These are basically Air Pollution Control Systems generally based on Dry type control technologies, either Bag Filter based or Cyclonic Separator based. Multiple or single hoods, with or without Covering Chambers are part of the system and they are provided with dedicated ID Fans for efficient suction. We provide custom designed units for best performance.

Product Details:

The Rotary Furnaces Pollution Control Device is a very flexible and universal equipment used for recycling many non-ferrous metals. A lead production system based on this technology has certain distinct characteristics such as.

Product Details:

• Equipment scalable for installing higher capacities
• Recovers all lead in one production cycle
• Plates powder from scrap battery as well as slag from Mini Blast Furnace can be used as raw material
• Requires addition of certain consumables
• Generates high Pollution both as Flue Gases Fugitive Emissions

Description of Rotary Furnace:

• It is a Rotary kiln in the form of a metallic cylinder with conical sides on both ends.
• A mild steel plate is used for the construction of this shell and its thickness varies depending upon the capacity of the equipment. This shell is rotated on its own axis at 1-2 rpm.
• These are fabricated from MS squares or flats, machined for a smooth finish. These rollers are fitted on a robust MS structural frame and driven by a gear motor arrangement.
• Conical ends of the furnace are open on both sides.
• The furnace is charged with Raw material along with additives from the front end.
• This side is provided with a movable door on which a burner is mounted.
• At the other end, an exhaust block lined with refractory bricks is provided.
• Flue gases generated are sucked from the exhaust block side of the furnace.

Advantages:

• Recovers 100% lead in the first operation.
• Slag produced is lead-free.
• Equipment can be scaled up for higher production capacities.

Disadvantages:

• Many chemicals are required for operation.
• High power consumption.
• Fugitive Emissions need to be captured in addition to flue gases.
• Need skilled operators and careful maintenance.

Product Details:

A Lead Oxide Ball Mill (as it is generally called in Lead Trade), is a basic processing device in metallurgy. Once charged from one end, the rotation of the drum and friction of pellets raise the temperature to lead to a reaction of Lead with Oxygen and production of Lead Oxide with exothermic reactions. This process is easy to describe, but difficult to maintain. Hence, we provide Ball Mills with suitable instrumentation to produce the end product with desired Free Lead, Density and mesh size.