Providing you the best range of lead acid battery recycling plant, car battery recycling rotary furnace, lead acid battery smelting mini blast furnaces, lead battery recycling plant, lead smelting plant and used lead acid battery recycling rotary furnaces with effective & timely delivery.
We provide complete range of machinery to set up a Lead Acid Battery Recycling Plant. Our range of machinery can be divided into following categories and includes.
Constituent Segregation:
Battery Breaking & Separation Units
Battery Cutting Machines, with or without Terminal
Smelting: Rotary Furnace with Complete Air Pollution Control Systems including Fugitive Emissions Control Systems
Coal Fired Mini Furnaces with Complete Air Pollution Control Systems
Refining: Re-melting / Refining / Alloying Kettles with or without Fugitive Emissions Control Systems
Ingot Casting Machines Accessories & Other Products: Jumbo Ingot Moulds
Ball Mills with Collection Systems and Ball Making Machines We provide services for setting up complete Lead Recycling & Smelting Units as per the requirement of clients for specific production capacities in mind. We not only guide the clients in selection of suitable technologies as well as capacity of individual machines/ equipment, but also the layout of their units and every minute details so that the client does not have to settle for anything but the best.
It is an integrative equipment for lead-acid batteries grinding and metal and non-metal separation. At first, batteries are grinding and collect acid water by an automatic machine. Then scrap batteries go to grinding and separation equipment. Finally, metal and plastic can be obtained. This equipment has been combined the most advanced grinding and separation techniques in the world and adopted unique process technique. It works in an enclosed environment and no wastewater and poisonous gas give off during production.
Environmental Protection Standards:
Emitted exhaust gas consists with the secondary standard of “Emission Standard of Air Pollutant” (GB16297-1996)
The equipment uses negative pressure transportation, no dust in the operating environment. Slight dust leak in the outlet can be manually controlled.
Characteristics and Benefits:-
The coarse crush can grind batteries and collect acid water
National Environment Protection Standard achieved. No dust leak and no secondary pollution such as wastewater and exhaust gas.
Low energy consumption but high production.
High metal recovery rate which reaches 96%-98%. Metal content in non-metal powder is less than 1%.
The acid water disposal (reference):
Regulating tank, mainly used for adjusting the water quality and making the waste lead dust and sediment, can be effective precipitation and collection. Regulating tank need install level controller and pump.
pH regulation and reaction pool: intermittent reactor operation and regulation of pH. Acid water will flow into the reaction tank by a pump. To control the water level, the lye pump starts running at the same time. pH-regulated by pH automatic control instrument control.
Coagulation, and sedimentation: coagulation and sedimentation are together. Concrete is from lifting pipeline to concrete tank, the pump will draw the water into the concrete groove from reaction pool, flocculant use PAC, coagulant using PAM
Adsorption, this project uses activated carbon adsorption to treat the lead water once again and the removal of tail water with floats.
The tailwater system, the clean water tank, water level controller and pump, can reuse water in workroom and discharge.
We are the most prominent turnkey suppliers of complete Battery Recycling Plant in the region machinery of Secondary Lead Battery Recycling which includes.
We are the leading suppliers of complete Lead Smelting Plant in the region. We provide all solutions related to Lead Smelting/Recycling under one roof and in an integrated manner. We understand the finer points related to production and operations and provide comprehensive and well-rounded solutions including supply of Plant and Machinery, their installation, services for commissioning of the unit and support for commercial production.
We are a renowned organization that is involved in manufacturingUsed Lead Acid Battery Recycling Rotary Furnaces. It is very flexible and universal equipment used for recycling many non-ferrous metals. Offered range generates high pollution both as flue gases & fugitive emissions. Moreover, we offer these furnaces in various specifications at nominal rates.
Features:
Equipment scalable for installing higher capacities.
Leveraging on our wide industry experience, we are indulged in manufacturing the wide collection of Battery Cutting Machine. These cutting machines are perfect for making the lead-acid batteries. In compliance with the industrial standards, these machines are designed by making use of quality tested MS and advanced technology. Available in various capacities, these Battery Cutting Machines are duly examined to ensure their flawlessness.
The Melting Pot (or Refining Pot or Alloying Pot, as it is variously called), is a mechanical mixing device with a pot and a heating arrangement. The inner pot is made of heavy MS plate with dish end bottom. It is placed within a jacket of refractory bricks, which in turn, are protected by an outer cover of MS plate with reinforcements. The pot is covered at the top with opening for feeding lead ingots and is provided with an electro-mechanical mixer. At the bottom, a heating source, usually an oil fired burner, is provided to heat the pot and to melt the lead. Once lead melts, impurities are skimmed and removed and any consumables required are added. Lead is then drained from the pot through an outlet pipe and valve. The capacity of such pots depends upon the requirements of particular units. Higher capacity pots are also manufactured as required by any particular establishment.
Melting Processes have been grouped as:-
Re-Melting Process
Refining Process
Alloying Process
Melting processes lead to the generation of air pollution in the following stages:
Initial heating and melting generates fumes
Drossing with sulfur, wooden powder and coke breeze generates a lot of smoke and dust particles
Further heating for Refining and Alloying with different chemicals generates fumes and dust particles.
Hence, to meet various goals of maintaining employees' health, factory environments as well as regulatory requirements, it becomes imperative to get high-end Air Pollution Control Systems to be installed with the Melting Pots.
Fugitive Emission Control System are used where either some point sources of Air Pollution remain after installation of Primary Air Pollution Control System or the Air Pollution generated is not substantial in nature or quantity, nevertheless has to be controlled. These are basically Air Pollution Control Systems generally based on Dry type control technologies, either Bag Filter based or Cyclonic Separator based. Multiple or single hoods, with or without Covering Chambers are part of the system and they are provided with dedicated ID Fans for efficient suction. We provide custom designed units for best performance.
A Lead Oxide Ball Mill (as it is generally called in Lead Trade), is a basic processing device in metallurgy. Once charged from one end, the rotation of the drum and friction of pellets raise the temperature to lead to a reaction of Lead with Oxygen and production of Lead Oxide with exothermic reactions. This process is easy to describe, but difficult to maintain. Hence, we provide Ball Mills with suitable instrumentation to produce the end product with desired Free Lead, Density and mesh size.
Battery plates, Lead Paste, Battery scrap, Lead scrap
Type
Lead Refining Plant
Smelting furnace
Rotary furnace
Motor Power
20.0 Hp
Pollution system
Bag filter, Wet scrubber, Cyclone system
Automation Grade
Automatic
Fuel type
Furnace oil
Work Mode
Automatic
Material
MS
Max Temperature
500-1000 degree Celsius
Being one of the leading suppliers of plant and machinery to Lead Processing sector, we provide complete Lead Refining Plant including Refining Pots, Ingot Casting Machines, Lead Pumps, Stirrers and Mixers, Burners, Air Pollution Control Systems etc.
Main Features:
Heavy Duty Design
Performance Assurance
Good Material of Construction
Good Product Quality
Long Life
Lead recycling plants play a pivotal role in the sustainable management of lead materials, providing an eco-friendly solution for handling lead scrap and waste. These facilities, also referred to as lead processing plants or lead reclamation facilities, employ advanced lead recycling technology and processes to efficiently recover and reuse lead resources. The lead recycling process involves sorting, shredding, and smelting lead-containing materials to extract pure lead for reuse across various industries. The lead recycling industry significantly contributes to reducing environmental pollution and conserving natural resources by diverting lead materials from landfills and minimizing the need for primary lead production. Through lead recycling, valuable lead resources are reclaimed, fostering a circular economy and promoting sustainable resource management.
